Custom air-cooled chiller --30 Ton Split air cooled chiller system OMC-40A
As a professional industrial chiller manufacturer, we provide customized services for customers. This 40HP split air-cooled chiller is customized according to customer requirements. The indoor unit of the chiller uses 4 10HP Copeland compressors, each compressor corresponds to a 316 stainless steel plate heat exchanger, and uses two 316 SS Grandfos water pumps. 4 outdoor condensers, each condenser corresponds to a compressor. Two control systems, each control system controls 2 sets of compressors, which can be used 24 hours a day, can be used as 40HP, or as 2 20HP systems.
Industrial chiller is a type of chiller. Chillers can be divided into air-cooled chillers and water-cooled chillers.
Chiller is a kind of water cooling equipment that can provide constant temperature, constant flow and constant pressure. The principle of the chiller is to inject a certain amount of water into the internal water tank of the machine, cool the water through the chiller refrigeration system, and then use the water pump inside the machine to inject low-temperature frozen water into the equipment that needs to be cooled. The chilled water transfers the heat inside the machine. Take it away and return the high-temperature hot water to the water tank for cooling. This cycle exchanges cooling to achieve the cooling effect of the equipment.
Split chiller is a type of air-cooled chiller, and its refrigeration principle is exactly the same as that of integrated chiller
Split chiller consists of indoor unit and outdoor unit, which are installed indoors and outdoors respectively, and are cooling water circulation equipment connected by pipes and wires in the middle. The indoor unit mainly includes evaporator, temperature display controller, water storage tank, and circulating water pump. The outdoor unit mainly includes refrigeration compressor and fin type.
Details of the Split Air-cooled Chiller
Features and advantages of split air-cooled chillers
1. Split structure: Due to the innovative use of split structure, the noisy compressor and axial fan and the indoor chilled water circulation part are placed in two boxes, and the noisy compressor and axial fan are installed in the outdoor chassis. The indoor unit is lined with sound-absorbing materials, so the noise is greatly reduced compared to the integrated chiller.
2. Simple control: The refrigeration system is controlled by a microcomputer, and the temperature of the outlet water can be adjusted and controlled in the laboratory, which is simple and convenient to operate.
3. The noise is very small: it can be lower than 30-40dB, and the outdoor unit noise is 60dB-70dB.
4. Complete protection devices: phase loss protection, reverse protection, compressor overload protection, fan overload protection, water pump overload protection, system high and low pressure protection, leakage protection, water shortage prompt, compressor anti-frequent start protection and other devices.
5. The temperature adjustment range is 5ºC to 35ºC, and the water flow can be adjusted according to actual needs.
6. Beautiful appearance: The simple and novel design can blend naturally with the environment. The outstanding appearance combined with cutting-edge technology is an outstanding expression of the beauty of science and technology.
7. Pipe material: All pipes are made of 304 stainless steel, and the evaporator uses seamless internal thread copper tubes, which has a good heat exchange effect.
8. Space-saving special design, the thickness of the outdoor unit below 30kw is only 390mm, which can be directly installed on the balcony, roof or ground without a machine room, which can save space. The indoor unit has two types of standard and non-standard types for free selection.
9. Efficient heat exchange, using high-efficiency plate heat exchangers, which reduces the size of the unit, improves the heat exchange efficiency of the unit, and improves the COP value.
10. Simple maintenance and repair. There are multiple detachable panels for indoor and outdoor units for easy maintenance.
More Pictures of Split air-cooled Water Chiller :
Air-cooled chiller product features:
1. The compressor of this unit adopts a scroll-type fully enclosed compressor and electronic control components, and is equipped with a condenser and evaporator made of high-efficiency and high-quality copper tubes for heat exchange.
2. Equipped with various safety protection devices, it has stable performance, low noise, long service life and simple operation; it adopts LCD display human-machine interface, which makes operation simple and convenient, and the operating status is clear at a glance.
3. This model adopts a single compressor or multi-compressor combined refrigeration system. The compressors can automatically run alternately according to load changes, balancing the operating hours of each compressor to save energy and extend the service life of the chiller. Energy adjustment is convenient, and partial load is more energy-saving.
4. The whole machine shell has beautiful appearance and compact structure. The operation of the unit can be checked at any time; the unit can provide its own water tank and circulating water pump according to the cooling capacity, without the need for cooling towers and cooling water pumps, making installation and maintenance easy.
Air cooled chiller is widely used in plastic industry, electrons, plating, chemical industry, ultrasonic wave cooling,printing and others. This kind of air cooled industrial chillers can preciselycontrol the temperature requested during industrial processing, and alsoit greatly improved the production efficiency and quality, as well as reducingproduction time. OUMAL air cooled industrial chiller doesn't require coolingtower, which is easy to install and move. Industrial chillers are mainly used in the following areas
1. Chemical industry: such as chillers for electroplating factories, chillers for plastic products factories; food and beverage industry: breweries, pharmaceutical industry, etc.; chemical plants: petrochemical industry, fine chemical manufacturing industry, etc.
2. Mechanical processing manufacturing industry
3. Electronic and electrical industry
4. Automobile manufacturing industry
5. Textile printing and dyeing industry
The 2 Ton Portable air cooled chiller is highly used in plastic molding machines, bottle blowing machines, printing machines.....
Products Specifications
Model
Item |
OMC-1A |
OMC-2A |
OMC-3A |
OMC-5A |
OMC-8A |
OMC-10A |
OMC-15A |
OMC-20A |
OMC-25A |
OMC-30A |
OMC-40A |
Cooling Capacity |
KW |
2.7 |
5.4 |
8.1 |
13.5 |
21.6 |
27 |
40.5 |
54 |
67.5 |
81 |
108 |
Kcal/h |
2322 |
4644 |
6966 |
11610 |
18576 |
23220 |
34830 |
46440 |
58050 |
69660 |
92880 |
Ton |
0.8 |
1.5 |
2.3 |
3.8 |
6.1 |
7.7 |
11.5 |
15.4 |
19.2 |
23.0 |
30.7 |
Btu/h |
9215 |
18430 |
27645 |
46075 |
73720 |
92150 |
138225 |
184300 |
230375 |
276451 |
368601 |
Input Power |
KW |
1.4 |
2.1 |
2.8 |
5 |
7.3 |
9.2 |
14 |
18 |
22 |
28 |
36 |
Power supply |
1PH-220V 50Hz |
3PH-380V 50Hz |
Temperature Range |
ºC |
5-35 |
Refrigerant |
Type |
|
R22(R407C/R410A/R134A) |
Compressor |
Control Mode |
|
Capillary |
Expansion Valve |
Type |
|
Piston Type / Scroll Type |
Power |
KW |
0.75 |
1.5 |
2.2 |
4 |
6 |
7.5 |
11 |
15 |
18.5 |
22 |
30 |
Chilled water |
Tank Volume |
L |
25 |
30 |
60 |
65 |
150 |
180 |
300 |
400 |
400 |
540 |
630 |
Tank Material |
|
SUS304 Stainless Steel |
Pipe Diameter |
inch |
1/2 |
3/4 |
3/4 |
1 |
1-1/2 |
1-1/2 |
2 |
2 |
2-1/2 |
2-1/2 |
3 |
Pump |
Lift |
|
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
Power |
|
0.37 |
0.37 |
0.37 |
0.75 |
1.1 |
1.5 |
1.5 |
2.2 |
2.2 |
4 |
4 |
Evaporator |
Type |
|
Tank with coil(Shell and Tube) |
Chilled Water Flow |
m³/h |
0.5 |
0.9 |
1.4 |
2.3 |
3.7 |
4.6 |
7.0 |
9.3 |
11.6 |
13.9 |
18.6 |
Condenser |
Type |
|
High efficiency copper condensing coil with Aluminum+Spiral axial flow fan |
Cooling Air Flow |
m³/h |
1000 |
2000 |
3000 |
5000 |
8000 |
10000 |
15000 |
20000 |
25000 |
30000 |
40000 |
Safety Protection |
Compressor overheating protection, over-current protection, high and low pressure protection, over-temperature protection, flow protection, reversed and lacking phase protection, exhaust overheating protection. |
Dimension |
Length |
mm |
680 |
770 |
1000 |
1120 |
1250 |
1500 |
2080 |
2100 |
2100 |
2300 |
2430 |
Width |
mm |
420 |
500 |
480 |
530 |
680 |
770 |
780 |
850 |
850 |
930 |
1185 |
Height |
mm |
850 |
950 |
1100 |
1200 |
1350 |
1400 |
1650 |
1600 |
1700 |
1650 |
1710 |
Weight |
KG |
73 |
95 |
128 |
172 |
300 |
350 |
750 |
850 |
950 |
1080 |
1360 |
Air-cooled chiller is a common industrial cooling equipment with the following advantages:
Independent cooling system: The air-cooled chiller adopts an independent air cooling system and does not require additional cooling water sources or cooling towers. This makes installation and operation relatively simple, saving installation and maintenance costs and space.
Wide range of applications: Air-cooled chillers are suitable for various industrial applications, including plastic processing, refrigeration and air conditioning systems, machining, printing and paper making. They provide reliable cooling for different equipment and processes.
High efficiency and energy saving: The air-cooled chiller adopts air cooling method and uses forced fans to circulate the air and take away the heat. Compared to traditional water-cooled systems, they do not require additional water pumps and cooling towers, thus saving energy and operating costs.
Flexibility and mobility: Since they do not need to be connected to an external cooling water source, air-cooled chillers are more flexible and can be moved to different locations more easily. This is useful for applications that require movement or changes in work location.
Easy maintenance: Compared with water cooling systems, air-cooled chillers are easier to maintain. There is no need to deal with problems such as scale, water treatment and water pump maintenance, reducing the complexity and cost of maintenance work.
Small footprint: Air-cooled chillers have a relatively small footprint as they do not require a cooling tower and water cooling system. This is very advantageous when space is limited.
However, it should be noted that air-cooled chillers may be slightly less efficient than water-cooled systems in heat dissipation efficiency, especially in high-temperature environments. In addition, since air cooling requires the use of fans, noise and vibration may occur. Therefore, when selecting cooling equipment, it is necessary to comprehensively consider the advantages and disadvantages based on specific needs and process requirements, and weigh various factors.
FAQ:
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: What's your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .
The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Send inquiry to us or Call us.