| Customization: | Available |
|---|---|
| After-sales Service: | 7X 24 Hours |
| Warranty: | 15 Months |
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100 Ton Factory installed compact chilled water cooling system for industrial processing cooling
A compact chilled water cooling system is a small-scale system designed to provide chilled water for various cooling applications. It typically consists of a chiller unit, water pump, heat exchanger, expansion tank, and control system.
The key features of a compact chilled water cooling system include:
Compact and space-saving design: The system is designed to occupy minimal space, making it suitable for installations where space is limited.
Efficient cooling capacity: The chiller unit is capable of providing the required cooling capacity for the specific application, ensuring efficient and effective cooling performance.
Energy efficiency: The system is designed with energy-saving features such as variable speed compressors and fans, allowing for optimal energy efficiency and reduced operating costs.
Precise temperature control: The system offers precise temperature control, allowing for accurate cooling of the process or equipment.
Easy installation and maintenance: The system is designed for easy installation, and components are easily accessible for maintenance and servicing.
Reliability and durability: The system is built with high-quality components and materials to ensure long-term reliability and durability in demanding industrial environments.
Customization options: The compact chilled water cooling system can be customized to meet specific requirements, including temperature range, cooling capacity, and control features.
Overall, a compact chilled water cooling system provides a reliable and efficient solution for process cooling applications where space is limited or mobility is required.
When you do not know how to install a water-cooled screw chiller, you can chose a factory installed compact water cooled screw chiller. The chiller is easy installation, you only need to connect the cooling tower from the chiller condenser, and connect the user to the water tank. It will save your installation cost, lower installation price. We called the water cooling system integrated water cooled screw chiller, or compact water cooled chiller.
Water-cooled screw integrated chiller is a chiller product that integrates screw compressor, condenser, evaporator, electronic control system, water tank, water pump, pipeline and other basic chiller components into one unit. Since the water pump tank and pipelines of the integrated chiller have been connected at the chiller factory, the chiller is easy to install and only needs to be connected to the cooling tower and the user. It is particularly convenient for factories that do not know how to install chillers.
The main advantages of water-cooled screw integrated chiller are as follows:
Small space occupied: multiple components are integrated into one unit, the unit is smaller in size and takes up less space, and is suitable for places with limited space.
Convenient installation: Since multiple components are integrated into one unit, it is more convenient to install and easier to maintain and maintain.
Energy saving and environmental protection: The optimized unit design and the adoption of new energy-saving technology enable the water-cooled screw integrated chiller to make full use of energy, save energy and protect the environment.
Stable operation: The screw compressor has a high compression ratio and low operating speed, stable refrigeration effect, low noise, and stable and reliable operation.
Precise control: Equipped with an advanced automated control system, precise control and management of the refrigeration system can be achieved to ensure the stable operation of the air conditioning system.
In short, the water-cooled screw integrated chiller is a chiller product with compact structure, energy saving, environmental protection, stable and reliable performance, and is widely used in air conditioning systems in large commercial complexes, factories, office buildings, hospitals, supermarkets and other places.
Featurers of integrated water cooled screw refrigeration chiller
1. Adjustable water temperature: Water cooled type chiller outptu chilled water from +5 to +30ºC.Water temperature and flow rate can be designated and adjustable in control range.
2. Stable performance: oumal packaged water cooled screw chiller equipted original famous brand Semi-hermetic screrw compressor adopted,feature sufficient cooling capacity,stable performance,and excellent quality. Smple structure, less moving parts, low failure rate, high safety factor, large cooling capacity.
3. Power saving and energy saving: Screw chiller capacity control can be four (100%-75%-50%-25%) or three (100%-66%-33%) automatic adjustment ability, which can effectively save energy consumption according to the actual use of heat load, so as to effectively save energy.
4. Long service life: Shell and tube evaporator and condenser, the welded structure is simple, sturdy structure, high quality, compact structure, long life and so on.
5. Simple installation and operation: This 80ton screw compressor industrial water chiller system equipped famous brand water pump,with large flow,1Ton Square water tank, high efficiency and durability. Small size, easy to install, and simple to operate.
The working principle of the water cooled screw chiller is: When the unit is refrigerated, the compressor sucks the low-temperature and low-pressure refrigerant in the evaporator into the cylinder. After the compressor performs work, the refrigerant vapor is compressed into high-temperature and high-pressure gas.
Enter the condenser through the exhaust pipe. The high-temperature and high-pressure refrigerant gas exchanges heat with the cooling water in the condenser, and transfers the heat to the cooling water, while the refrigerant gas is condensed into a high-pressure liquid. The high-pressure liquid from the condenser enters the evaporator after being throttled and pressure-reduced by the thermal expansion valve. In the evaporator, the low-pressure liquid refrigerant absorbs the heat of the chilled water and vaporizes, so that the chilled water is cooled down and becomes the required low-temperature water. The vaporized refrigerant gas is sucked in by the compressor again for compression, and discharged into the condenser, so that it goes round and round, and circulates continuously, so as to realize the cooling of the chilled water.
The chilled water from the unit enters the indoor fan coils, variable air volume air conditioners and other terminal devices, and exchanges heat with convection air indoors. In this process, the water absorbs the heat of the indoor air (dissipates heat to the indoor air). While the temperature rises, the indoor air temperature drops after passing through the indoor heat exchanger, and is driven by the fan to send it into the room, thereby reducing the indoor air temperature, and the chilled water after the temperature rises reenters the unit under the action of the water pump. Circulation, so as to achieve the purpose of continuous refrigeration.
:Temperature control 5ºC to 35ºC
:Shell and tube evaporator and condenser
:Famous Brand semi-hermetic screw compressor
:Optional refrigerant R134a,R407c and R404a
:high quality Electrical Components
:PLC/ Touch Screen Control Panel
:connected external water tank
:Need to connect a cooling tower
:Safety protection devices of whole screw chiller
:All models and cooling capacity available
Compressor features:
•New screw type compressor with 20%-30% higher in efficiency.
•Cooling capacity control available at four steps (100%-75%-50%-25%), three steps (100%-66%-33%) or no steps control system.
•High efficiency, low noise and vibration, easy to install.
•Environmental protection refrigerant R134a, R407c available.
Control operation system:
•SIEMENS PLC program control system, human-computer interface with big LED touch panel, running state displaying in multi-language, and self-diagnosis for easy operation and supervision.
•Extended industrial interface, convenient for being computer monitor via network.
Completely safety protection function:
•Multi-safety protection by high and low pressure, compressor overheating, overloading, over temperature, flow switch, phase sequence, phase-missing, exhaust overheating and anti-freezing.
Specification:
| Item Model | OMC-40WSH | OMC-50WSH | OMC-60WSH | OMC-75WSH | OMC-85WSH | OMC-100WSH | OMC-120WSH | ||
| Cooling Capacity | kcal/h | 122980 | 161422 | 173376 | 231942 | 273308 | 321554 | 376594 | |
| KW | 143 | 187.7 | 201.6 | 269.7 | 317.8 | 373.9 | 437.9 | ||
| Ton | 40.7 | 53.4 | 57.3 | 76.7 | 90.4 | 106.3 | 124.5 | ||
| Btu/h | 488055 | 640614 | 688055 | 920478 | 1084642 | 1276109 | 1494539 | ||
| Input Power | KW | 30.7 | 38.2 | 42.3 | 55.2 | 63.7 | 73.1 | 87.3 | |
| Max.running Current | A | 81 | 103 | 112 | 144 | 166 | 194 | 234 | |
| Power supply | 3PH-380V/415V 50HZ(220V/440V 60HZ)) | ||||||||
| Refrigerant | Type | R22 | |||||||
| Charge quantity | kg | 28 | 35 | 42 | 53 | 60 | 70 | 85 | |
| Control Mode | Expansion Valve | ||||||||
| Compressor | Type | Semi-Hermetic Screw | |||||||
| Power | KW | 30.7 | 38.2 | 42.3 | 55.2 | 63.7 | 73.1 | 87.3 | |
| Start-up Mode | Y-△ | ||||||||
| Capacity Control | % | 0-25-50-75-100 (0-33-66-100) | |||||||
| Evaporator | Type | Shell and Tube | |||||||
| Chilled water flow | m3/h | 24.6 | 32.3 | 34.7 | 46.4 | 54.7 | 64.3 | 75.3 | |
| Pipe Diameter | lnch | 3" | 3" | 3" | 3" | 4" | 4" | 4" | |
| Condenser | Type | Shell and Tube | |||||||
| Cooling water flow | m3/h | 29.9 | 38.9 | 42.0 | 55.9 | 65.6 | 76.9 | 90.3 | |
| Pipe Diameter | lnch | 3" | 3" | 3" | 3" | 4" | 4" | 4" | |
| Safety Protection | Compressor over temperature protection, over load protection, high and low pressure protection, anti-freezing protection, reversed and lacking phase protection, fusible blug, flow switch | ||||||||
| Dimension | Length | mm | 1960 | 2130 | 2450 | 2450 | 2750 | 2750 | 2750 |
| Width | mm | 855 | 855 | 985 | 985 | 1050 | 1050 | 1050 | |
| Height | mm | 1540 | 1540 | 1600 | 1600 | 1600 | 1600 | 1730 | |
| Net Weight | kg | 820 | 950 | 1120 | 1300 | 1560 | 1720 | 2030 | |
| Running Weight | kg | 970 | 1060 | 1270 | 1480 | 1780 | 1960 | 2250 | |
Water-cooled screw chillers are widely used in various industries for their efficient cooling capabilities. Some common applications of water-cooled screw chillers include:
Air Conditioning: Water-cooled screw chillers are often used in large commercial buildings, such as shopping malls, hotels, office complexes, and hospitals, to provide central air conditioning. They can cool the air and maintain a comfortable indoor temperature in a cost-effective and energy-efficient manner.
Industrial Processes: Many industrial processes require precise temperature control to ensure product quality, improve process efficiency, or maintain equipment operation. Water-cooled screw chillers are utilized in industries such as food and beverage, pharmaceuticals, plastics, chemical processing, printing, and automotive manufacturing to cool process equipment and control temperatures during production.
Data Centers: Data centers generate a significant amount of heat due to the high-density racks of servers and networking equipment. Water-cooled screw chillers are used to remove heat from data center facilities and maintain proper cooling for the equipment, ensuring optimal performance and preventing overheating.
Power Generation: Power plants and electricity generation facilities often need cooling systems to remove heat from equipment, such as gas turbines, steam turbines, and generators. Water-cooled screw chillers are employed to extract heat and maintain the operating temperature of critical components, ensuring efficient and reliable power generation.
Refrigeration: Water-cooled screw chillers also find applications in refrigeration systems, such as cold storage warehouses, food processing facilities, and supermarkets. They provide the necessary cooling to preserve perishable goods and maintain low temperatures for storage and distribution.
Water-cooled screw chillers offer effective and efficient cooling solutions for a wide range of applications, providing precise temperature control, energy efficiency, and reliable operation in various industries.
FAQ
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements?
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand accessories. All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: Whats your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance.The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Fill the table below to send an inquiry or Call us.
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