Soap Vacuum Extruder Cooling Equipment - Soap Factory Industry Chiller

• Customization: Available
• After-sales Service: 7 X 24 Hours
• Warranty: 15 Months
• Model NO.: OMC-10A
• Type: Air-Cooled
• Cooling Method: Air-cooled
• Unit Structure: Integral
• Selected Voltage: 380V/50HZ
• Compressor Number: 1
• Noise Level: Low
• Application Fields: Plastic
• Application Machine: CNC Machine Tools
• Condition: New
• Refrigerant: R22/R407c/R404A/R410A
• Compressor Brand: Panasonic/Copeland
• Cooling Capacity: 8.1kw
• Compressor Type: Scroll
• Delivery Time: 7-10 Working Days
• Evaporator Type: Tank with Coil / Shell and Tube
• Transport Package: Plywood Package
• Specification: 5HP
• Trademark: OUMAL
• Origin: China
• HS Code: 8418692090
• Production Capacity: 5000

Product Description

Soap vacuum extruder cooling equipment - soap factory industry chiller

Hot selling 10HP/8 Ton Air Cooled Industrial Water Chiller Machine for soap production:

As a speicilizing industrial chiller manufacturer, we understand the unique cooling requirements of soap manufacturing processes. That's why we have developed our Air Cooled Industrial Water Chiller Machine specifically for soap production facilities. Chiller capacity from 3 Ton to 40Ton, 5HP to 50HP is the hot selling chiller models for soap industry cooling system. 

Soap production involves various heating and cooling processes, such as saponification, drying, and molding. Our industrial water chiller plays a critical role in maintaining the desired temperature and ensuring the quality and consistency of the soap production process.

Here are some key applications and advantages of our air-cooled water chiller in soap production:

Cooling of Saponification Reactions: During the saponification process, heat is generated as the fats/oils react with alkali. Our water chiller efficiently removes excess heat, allowing for precise temperature control and facilitating the desired chemical reaction.

Mold Cooling: Soap molding requires rapid cooling to solidify the soap mixture and achieve the desired shape and texture. Our water chiller delivers quick and efficient cooling, accelerating the molding process and improving production output.

Batch Cooling: After the saponification and molding processes, the soap batches need to be cooled to enhance their hardness and durability. Our industrial water chiller provides consistent and controlled cooling, ensuring the desired properties of the finished soap products.

Equipment Cooling: Soap manufacturing involves the use of various equipment such as mixers, homogenizers, and extruders. Our water chiller effectively cools these equipment, preventing overheating and prolonging their lifespan.

Energy Efficiency: Our air-cooled design eliminates the need for a separate cooling tower or water source, making it a cost-effective and environmentally friendly solution. It reduces water consumption and energy usage, resulting in lower operating costs and a smaller carbon footprint.

Customizable Solutions: We understand that soap production facilities have unique cooling requirements. Our water chiller machines are customizable to accommodate specific production volumes, temperature ranges, and other process parameters, ensuring a tailored solution for your soap manufacturing needs.

In summary, our Hot selling model 5HP/10HP / 20HP /30HP Air Cooled Industrial Water Chiller Machine is designed to meet the cooling demands of soap production. Its applications in saponification, mold cooling, batch cooling, equipment cooling, energy efficiency, and customization make it an essential asset for soap manufacturers seeking optimal cooling performance and reliable production processes. Contact us today to learn more about how our water chiller can enhance your soap production efficiency and quality.

The Chiller for soap industry usually use an air cooled scroll chiller. An air-cooled scroll water chiller is a type of cooling system that uses the scroll compressor technology to remove heat from water. It is designed to provide chilled water for various industrial and commercial applications.

Here's a breakdown of the key components and functioning of an air-cooled scroll water chiller:

1. Compressor: The chiller utilizes a scroll compressor, which consists of two interleaving scrolls. As the scrolls move, they generate a compression action that pumps refrigerant through the system.

2. Condenser: The condenser is responsible for transferring heat from the refrigerant to the surrounding air. In an air-cooled chiller, the condenser typically consists of copper or aluminum finned tubes that are exposed to ambient air. The warm refrigerant releases heat to the air and condenses into a liquid.

3. Expansion valve: The expansion valve regulates the flow and pressure of the refrigerant as it enters the evaporator. By reducing the pressure, the refrigerant can expand, cool down, and absorb heat efficiently.

4. Evaporator: The evaporator is where the chilled water is produced. The liquid refrigerant evaporates at low pressure, absorbing heat from the water circulating through the evaporator. As a result, the water temperature drops, and chilled water is circulated to the desired cooling applications.

5. Air-cooled condenser fan: To maintain an optimal operating temperature, the chiller is equipped with one or more fans that pull ambient air through the condenser coils. This air flow helps dissipate the heat absorbed from the chilled water.

6. Control system: A control system manages the overall operation of the chiller, including monitoring and adjusting various parameters such as water temperature and flow rate, compressor speed, and fan operation. This ensures optimal performance and energy efficiency.

Air-cooled scroll water chillers offer several advantages, including ease of installation, lower initial cost compared to water-cooled systems, and independence from water sources. However, their cooling capacity may be limited by ambient air temperature, and they tend to be less efficient in terms of energy consumption compared to water-cooled chillers.

It's worth noting that specific features and configurations can vary among different manufacturers and models of air-cooled scroll water chillers.

8Ton Industrial air cooled chiller is the hot selling portable air cooled chiller. It's widely used for cooling the injection molding machine and Soap vacuum extruder .
Industrial chiller is a type of chiller. Chillers can be divided into air-cooled chillers and water-cooled chillers.
Chiller is a kind of water cooling equipment that can provide constant temperature, constant flow and constant pressure. The principle of the chiller is to inject a certain amount of water into the internal water tank of the machine, cool the water through the chiller refrigeration system, and then use the water pump inside the machine to inject low-temperature frozen water into the equipment that needs to be cooled. The chilled water transfers the heat inside the machine. Take it away and return the high-temperature hot water to the water tank for cooling. This cycle exchanges cooling to achieve the cooling effect of the equipment.

The Oumal Portabla air cooled chiller is a type of small chiller. It's an air cooled scroll chiller. It uses scroll compressor, Oumal chiller use high quality famous brand new compressor for the portable chiller. This 3 HP portable air cooled chiller use Copeland compressor or Panasonic compressor  ( Other brands optional) . The chiller build in pumps and water tank, It's easy to installation and use. The condenser use High-efficiency copper tubes plus clear aluminum sheets, high-quality anti-corrosion. The fan adopts a large air volume external rotor fan. Evaporator use tank with copper coil  or SS coil. 304 SS / 316SS Plate heat Exchanger or shell and tube evaporator or Titanium tube optional, Water tank is optional for you. If you have a external water tank, we will not build in the chiller.   The Electric parts for the chiller use high quality brand. Mircro-computer Punp control panel make the chiller easy to use (Remote Control also optional ). Chiller build in wheels that made the chiller easy to move.  High-quality brand refrigeration accessories make the chiller work more stably and have a longer life.

More Pictures of the small air cooled Water Chiller :


Air-cooled chiller product features:
1. The compressor of this unit adopts a scroll-type fully enclosed compressor and electronic control components, and is equipped with a condenser and evaporator made of high-efficiency and high-quality copper tubes for heat exchange.

2. Equipped with various safety protection devices, it has stable performance, low noise, long service life and simple operation; it adopts LCD display human-machine interface, which makes operation simple and convenient, and the operating status is clear at a glance.

3. This model adopts a single compressor or multi-compressor combined refrigeration system. The compressors can automatically run alternately according to load changes, balancing the operating hours of each compressor to save energy and extend the service life of the chiller. Energy adjustment is convenient, and partial load is more energy-saving.

4. The whole machine shell has beautiful appearance and compact structure. The operation of the unit can be checked at any time; the unit can provide its own water tank and circulating water pump according to the cooling capacity, without the need for cooling towers and cooling water pumps, making installation and maintenance easy.
Portable Air cooled chiller is widely used in plastic industry, electrons, plating, chemical industry, ultrasonic wave cooling,printing and others. This kind of air cooled industrial chillers can preciselycontrol the temperature   requested during industrial processing, and alsoit greatly improved the production efficiency and quality, as well as reducingproduction time. OUMAL air cooled industrial chiller doesn't require coolingtower, which is easy to install and move. Industrial chillers are mainly used in the following areas
1. Chemical industry: such as chillers for electroplating factories, chillers for plastic products factories; food and beverage industry: breweries, pharmaceutical industry, etc.; chemical plants: petrochemical industry, fine chemical manufacturing industry, etc.
2. Mechanical processing manufacturing industry
3. Electronic and electrical industry
4. Automobile manufacturing industry
5. Textile printing and dyeing industry
The 2 Ton Portable air cooled chiller is highly used in plastic molding machines, bottle blowing machines, printing machines.....

Products Specifications

Model           Item			OMC-1A	OMC-2A	OMC-3A	OMC-5A	OMC-8A	OMC-10A	OMC-15A	OMC-20A	OMC-25A	OMC-30A	OMC-40A
Cooling Capacity		KW	2.7	5.4	8.1	13.5	21.6	27	40.5	54	67.5	81	108
		Kcal/h	2322	4644	6966	11610	18576	23220	34830	46440	58050	69660	92880
		Ton	0.8	1.5	2.3	3.8	6.1	7.7	11.5	15.4	19.2	23.0	30.7
		Btu/h	9215	18430	27645	46075	73720	92150	138225	184300	230375	276451	368601
Input Power		KW	1.4	2.1	2.8	5	7.3	9.2	14	18	22	28	36
Power supply			1PH-220V  50Hz		3PH-380V  50Hz
Temperature Range		ºC	5-35
Refrigerant	Type		R22(R407C/R410A/R134A)
Compressor	Control Mode		Capillary				Expansion Valve
	Type		Piston Type / Scroll Type
	Power	KW	0.75	1.5	2.2	4	6	7.5	11	15	18.5	22	30
Chilled water	Tank Volume	L	25	30	60	65	150	180	300	400	400	540	630
	Tank Material		SUS304 Stainless Steel
	Pipe Diameter	inch	1/2	3/4	3/4	1	1-1/2	1-1/2	2	2	2-1/2	2-1/2	3
Pump	Lift		20	20	20	20	20	20	20	20	20	20	20
	Power		0.37	0.37	0.37	0.75	1.1	1.5	1.5	2.2	2.2	4	4
Evaporator	Type		Tank with coil(Shell and Tube)
	Chilled Water Flow	m³/h	0.5	0.9	1.4	2.3	3.7	4.6	7.0	9.3	11.6	13.9	18.6
Condenser	Type		High efficiency copper condensing coil with Aluminum+Spiral axial flow fan
	Cooling Air Flow	m³/h	1000	2000	3000	5000	8000	10000	15000	20000	25000	30000	40000
Safety Protection			Compressor overheating protection, over-current protection, high and low pressure protection, over-temperature protection, flow protection, reversed and lacking phase protection, exhaust overheating protection.
Dimension	Length	mm	680	770	1000	1120	1250	1500	2080	2100	2100	2300	2430
	Width	mm	420	500	480	530	680	770	780	850	850	930	1185
	Height	mm	850	950	1100	1200	1350	1400	1650	1600	1700	1650	1710
Weight		KG	73	95	128	172	300	350	750	850	950	1080	1360

Air-cooled chiller is a common industrial cooling equipment with the following advantages:

Independent cooling system: The air-cooled chiller adopts an independent air cooling system and does not require additional cooling water sources or cooling towers. This makes installation and operation relatively simple, saving installation and maintenance costs and space.

Wide range of applications: Air-cooled chillers are suitable for various industrial applications, including plastic processing, refrigeration and air conditioning systems, machining, printing and paper making. They provide reliable cooling for different equipment and processes.

High efficiency and energy saving: The air-cooled chiller adopts air cooling method and uses forced fans to circulate the air and take away the heat. Compared to traditional water-cooled systems, they do not require additional water pumps and cooling towers, thus saving energy and operating costs.

Flexibility and mobility: Since they do not need to be connected to an external cooling water source, air-cooled chillers are more flexible and can be moved to different locations more easily. This is useful for applications that require movement or changes in work location.

Easy maintenance: Compared with water cooling systems, air-cooled chillers are easier to maintain. There is no need to deal with problems such as scale, water treatment and water pump maintenance, reducing the complexity and cost of maintenance work.

Small footprint: Air-cooled chillers have a relatively small footprint as they do not require a cooling tower and water cooling system. This is very advantageous when space is limited.

However, it should be noted that air-cooled chillers may be slightly less efficient than water-cooled systems in heat dissipation efficiency, especially in high-temperature environments. In addition, since air cooling requires the use of fans, noise and vibration may occur. Therefore, when selecting cooling equipment, it is necessary to comprehensively consider the advantages and disadvantages based on specific needs and process requirements, and weigh various factors.

FAQ:

Q1: Could you help us to recommend the model for our project?

A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:

1)Cooling capacity;

2)chilled water inlet and outlet temperature

3)chilled water flow

4) Refrigerant;

5) Ambient temperature;

6)Voltage;

7) Be used for what industry?

8)Any other special requirements

 

Q2: How to ensure your product with good quality?

A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.

 

Q3: What's the warranty?

A3: 15 months warranty for free if confirmed by both side damage in the quality reason.

 

Q4: What's your payment term?

A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.

 

Q5: Are you a manufacturer?

A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .

The control box design make the unit safety and stably.

 

Q6: How can i Place an order

 A6: Send inquiry to us or Call us.