Customization: | Available |
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After-sales Service: | 7 X 24 Hours |
Warranty: | 15 Months |
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An industrial glycol chiller system is a specialized cooling system designed to maintain the temperature of industrial processes that require precise temperature control and freezing point reduction. It utilizes a mixture of water and glycol (typically ethylene or propylene glycol) as the cooling medium.
A plastic blow molding machine requires a chiller for its cooling water system to maintain optimal operating conditions and ensure the quality of the final product. Here are a few reasons why a chiller is used in the cooling process:
Heat Dissipation: During the blow molding process, plastic resin is melted and then rapidly cooled to solidify it into the desired shape. The chiller cools the circulating water, which is used to remove heat from the molds, extruders, and other components involved in the process. The chilled water helps dissipate the heat generated during the plastic molding process effectively.
Consistent Temperature Control: The chiller allows precise temperature control of the cooling water used in the blow molding process. Maintaining a consistent and controlled temperature is crucial for ensuring uniform solidification of the plastic, reducing the risk of defects such as warping or uneven wall thickness.
Cycle Time Reduction: Cooling the plastic quickly is essential for achieving shorter cycle times in blow molding. By using a chiller, the cooling water can be maintained at lower temperatures, enabling faster heat transfer from the plastic to the chilled water. This accelerates the solidification process, allowing for faster mold opening and shorter production cycles.
Improved Product Quality: Rapid and uniform cooling provided by a chiller helps to minimize the development of stresses and internal tensions within the plastic material. This leads to better structural integrity and improved surface finish of the final blow-molded products, reducing the occurrence of defects and increasing the overall quality.
Equipment Protection: The chiller also helps protect the blow molding machine's components from excessive heat. By maintaining the appropriate temperature range, the chiller prevents overheating of critical parts, extending their lifespan and reducing the chances of breakdowns or equipment failure.
In summary, a chiller is an essential component of the plastic blow molding machine's cooling water system, as it ensures precise temperature control, accelerates the solidification process, enhances the quality of the final products, and protects the machinery.
Here are some key features of an industrial chiller system:
An industrial chiller system is a cooling solution used in various industrial processes where cooling is required. It typically consists of a chiller unit, a refrigeration system, and associated components. Here are some key features and benefits of an industrial chiller system:
Cooling Capacity: Industrial chillers are designed to provide a significant cooling capacity to meet the cooling requirements of industrial processes. They can effectively cool large volumes of water or other heat transfer fluids.
Temperature Control: Chiller systems offer precise temperature control, allowing users to maintain consistent cooling temperatures. This is crucial for processes that require specific temperature ranges to achieve desired results.
Overall, an industrial chiller system plays a critical role in providing efficient and reliable cooling for industrial processes, ensuring optimal performance, product quality, and equipment longevity.
Energy Efficiency: Modern industrial chiller systems are engineered to be energy-efficient, providing effective cooling while minimizing power consumption. They often incorporate advanced technologies such as variable speed compressors and energy-saving modes to optimize energy usage.
Reliability and Durability: Industrial chiller systems are built to withstand harsh industrial environments and operate reliably for extended periods. They are constructed using robust materials and components, ensuring long service life and minimal downtime.
Process Optimization: By maintaining optimal operating temperatures, chiller systems contribute to process optimization and improved productivity. They help to prevent overheating of equipment and reduce the risk of product defects or inconsistent process results.
Versatility: Industrial chillers can accommodate a wide range of applications across different industries. They are used in plastics manufacturing, food and beverage processing, pharmaceutical production, laser cutting, metalworking, printing, and many other industrial processes that require cooling.
Environmental Friendliness: Many modern industrial chillers are designed with environmentally-friendly refrigerants that have lower ozone depletion and global warming potentials, reducing their impact on the environment.
Control and Monitoring: Chiller systems often come with advanced control and monitoring features. They can be integrated into industrial automation systems, allowing for remote monitoring, data logging, and precise control over cooling parameters.
Safety Features: Industrial chillers incorporate various safety features to protect the system and personnel. These may include high and low-pressure alarms, flow switches, temperature sensors, and automatic shutdown mechanisms in case of abnormal operating conditions.
Model Item |
OMC-1A | OMC-2A | OMC-3A | OMC-5A | OMC-8A | OMC-10A | OMC-15A | OMC-20A | OMC-25A | OMC-30A | OMC-40A | ||
Cooling Capacity | KW | 2.7 | 5.4 | 8.1 | 13.5 | 21.6 | 27 | 40.5 | 54 | 67.5 | 81 | 108 | |
Kcal/h | 2322 | 4644 | 6966 | 11610 | 18576 | 23220 | 34830 | 46440 | 58050 | 69660 | 92880 | ||
Ton | 0.8 | 1.5 | 2.3 | 3.8 | 6.1 | 7.7 | 11.5 | 15.4 | 19.2 | 23.0 | 30.7 | ||
Btu/h | 9215 | 18430 | 27645 | 46075 | 73720 | 92150 | 138225 | 184300 | 230375 | 276451 | 368601 | ||
Input Power | KW | 1.4 | 2.1 | 2.8 | 5 | 7.3 | 9.2 | 14 | 18 | 22 | 28 | 36 | |
Power supply | 1PH-220V 50Hz | 3PH-380V 50Hz | |||||||||||
Temperature Range | ºC | 5-35 | |||||||||||
Refrigerant | Type | R22(R407C/R410A/R134A) | |||||||||||
Compressor | Control Mode | Capillary | Expansion Valve | ||||||||||
Type | Piston Type / Scroll Type | ||||||||||||
Power | KW | 0.75 | 1.5 | 2.2 | 4 | 6 | 7.5 | 11 | 15 | 18.5 | 22 | 30 | |
Chilled water | Tank Volume | L | 25 | 30 | 60 | 65 | 150 | 180 | 300 | 400 | 400 | 540 | 630 |
Tank Material | SUS304 Stainless Steel | ||||||||||||
Pipe Diameter | inch | 1/2 | 3/4 | 3/4 | 1 | 1-1/2 | 1-1/2 | 2 | 2 | 2-1/2 | 2-1/2 | 3 | |
Pump | Lift | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | |
Power | 0.37 | 0.37 | 0.37 | 0.75 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 4 | ||
Evaporator | Type | Tank with coil(Shell and Tube) | |||||||||||
Chilled Water Flow | m³/h | 0.5 | 0.9 | 1.4 | 2.3 | 3.7 | 4.6 | 7.0 | 9.3 | 11.6 | 13.9 | 18.6 | |
Condenser | Type | High efficiency copper condensing coil with Aluminum+Spiral axial flow fan | |||||||||||
Cooling Air Flow | m³/h | 1000 | 2000 | 3000 | 5000 | 8000 | 10000 | 15000 | 20000 | 25000 | 30000 | 40000 | |
Safety Protection | Compressor overheating protection, over-current protection, high and low pressure protection, over-temperature protection, flow protection, reversed and lacking phase protection, exhaust overheating protection. | ||||||||||||
Dimension | Length | mm | 680 | 770 | 1000 | 1120 | 1250 | 1500 | 2080 | 2100 | 2100 | 2300 | 2430 |
Width | mm | 420 | 500 | 480 | 530 | 680 | 770 | 780 | 850 | 850 | 930 | 1185 | |
Height | mm | 850 | 950 | 1100 | 1200 | 1350 | 1400 | 1650 | 1600 | 1700 | 1650 | 1710 | |
Weight | KG | 73 | 95 | 128 | 172 | 300 | 350 | 750 | 850 | 950 | 1080 | 1360 |
Air-cooled chiller is a common industrial cooling equipment with the following advantages:
Independent cooling system: The air-cooled chiller adopts an independent air cooling system and does not require additional cooling water sources or cooling towers. This makes installation and operation relatively simple, saving installation and maintenance costs and space.
Wide range of applications: Air-cooled chillers are suitable for various industrial applications, including plastic processing, refrigeration and air conditioning systems, machining, printing and paper making. They provide reliable cooling for different equipment and processes.
High efficiency and energy saving: The air-cooled chiller adopts air cooling method and uses forced fans to circulate the air and take away the heat. Compared to traditional water-cooled systems, they do not require additional water pumps and cooling towers, thus saving energy and operating costs.
Flexibility and mobility: Since they do not need to be connected to an external cooling water source, air-cooled chillers are more flexible and can be moved to different locations more easily. This is useful for applications that require movement or changes in work location.
Easy maintenance: Compared with water cooling systems, air-cooled chillers are easier to maintain. There is no need to deal with problems such as scale, water treatment and water pump maintenance, reducing the complexity and cost of maintenance work.
Small footprint: Air-cooled chillers have a relatively small footprint as they do not require a cooling tower and water cooling system. This is very advantageous when space is limited.
However, it should be noted that air-cooled chillers may be slightly less efficient than water-cooled systems in heat dissipation efficiency, especially in high-temperature environments. In addition, since air cooling requires the use of fans, noise and vibration may occur. Therefore, when selecting cooling equipment, it is necessary to comprehensively consider the advantages and disadvantages based on specific needs and process requirements, and weigh various factors.
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: What's your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .
The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Send inquiry to us or Call us.