Customization: | Available |
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After-sales Service: | 7 X 24 Hours |
Warranty: | 15 Months |
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An extruder chiller, also known as an extrusion chiller, is a cooling system specifically designed for extrusion processes. It provides consistent cooling to prevent overheating and maintain optimal operating conditions for extruders. The chiller for Extrusion molding is usually use air cooled chiller without water tank.
The main features of an extruder chiller include:
Cooling Capacity: The chiller is equipped with sufficient cooling capacity to effectively remove heat generated during the extrusion process, ensuring stable operation and preventing product defects.
Temperature Control: The chiller has precise temperature control capabilities to maintain a specific temperature range required for the extrusion process.
Compact Design: Extruder chillers are often designed with a compact footprint to save space and facilitate installation in limited workspace environments.
Efficient Cooling: The chiller utilizes advanced cooling technologies, such as plate heat exchangers or shell and tube heat exchangers, to efficiently transfer heat and achieve optimal cooling performance.
Reliable Components: These chillers are built with high-quality and reliable components, including compressors, motors, pumps, and control systems, to ensure long-term operation and minimal downtime.
User-Friendly Interface: Extruder chillers typically feature a user-friendly interface with controls and monitoring systems that allow operators to easily adjust temperature settings, monitor performance, and receive alarms or notifications.
Energy Efficiency: Many extruder chillers are designed with energy-saving features such as variable speed compressors and smart control algorithms to optimize energy consumption while maintaining cooling efficiency.
Low Maintenance: The chiller is designed for ease of maintenance, with accessible components and filters that can be easily cleaned or replaced.
Extruder chillers are widely used in various industries, such as plastic extrusion, rubber processing, and food processing, to ensure stable and efficient operation of extrusion equipment and maintain consistent product quality.
Model Item |
OMC-1A | OMC-2A | OMC-3A | OMC-5A | OMC-8A | OMC-10A | OMC-15A | OMC-20A | OMC-25A | OMC-30A | OMC-40A | ||
Cooling Capacity | KW | 2.7 | 5.4 | 8.1 | 13.5 | 21.6 | 27 | 40.5 | 54 | 67.5 | 81 | 108 | |
Kcal/h | 2322 | 4644 | 6966 | 11610 | 18576 | 23220 | 34830 | 46440 | 58050 | 69660 | 92880 | ||
Ton | 0.8 | 1.5 | 2.3 | 3.8 | 6.1 | 7.7 | 11.5 | 15.4 | 19.2 | 23.0 | 30.7 | ||
Btu/h | 9215 | 18430 | 27645 | 46075 | 73720 | 92150 | 138225 | 184300 | 230375 | 276451 | 368601 | ||
Input Power | KW | 1.4 | 2.1 | 2.8 | 5 | 7.3 | 9.2 | 14 | 18 | 22 | 28 | 36 | |
Power supply | 1PH-220V 50Hz | 3PH-380V 50Hz | |||||||||||
Temperature Range | ºC | 5-35 | |||||||||||
Refrigerant | Type | R22(R407C/R410A/R134A) | |||||||||||
Compressor | Control Mode | Capillary | Expansion Valve | ||||||||||
Type | Piston Type / Scroll Type | ||||||||||||
Power | KW | 0.75 | 1.5 | 2.2 | 4 | 6 | 7.5 | 11 | 15 | 18.5 | 22 | 30 | |
Chilled water | Tank Volume | L | 25 | 30 | 60 | 65 | 150 | 180 | 300 | 400 | 400 | 540 | 630 |
Tank Material | SUS304 Stainless Steel | ||||||||||||
Pipe Diameter | inch | 1/2 | 3/4 | 3/4 | 1 | 1-1/2 | 1-1/2 | 2 | 2 | 2-1/2 | 2-1/2 | 3 | |
Pump | Lift | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 | |
Power | 0.37 | 0.37 | 0.37 | 0.75 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 4 | ||
Evaporator | Type | Tank with coil(Shell and Tube) | |||||||||||
Chilled Water Flow | m³/h | 0.5 | 0.9 | 1.4 | 2.3 | 3.7 | 4.6 | 7.0 | 9.3 | 11.6 | 13.9 | 18.6 | |
Condenser | Type | High efficiency copper condensing coil with Aluminum+Spiral axial flow fan | |||||||||||
Cooling Air Flow | m³/h | 1000 | 2000 | 3000 | 5000 | 8000 | 10000 | 15000 | 20000 | 25000 | 30000 | 40000 | |
Safety Protection | Compressor overheating protection, over-current protection, high and low pressure protection, over-temperature protection, flow protection, reversed and lacking phase protection, exhaust overheating protection. | ||||||||||||
Dimension | Length | mm | 680 | 770 | 1000 | 1120 | 1250 | 1500 | 2080 | 2100 | 2100 | 2300 | 2430 |
Width | mm | 420 | 500 | 480 | 530 | 680 | 770 | 780 | 850 | 850 | 930 | 1185 | |
Height | mm | 850 | 950 | 1100 | 1200 | 1350 | 1400 | 1650 | 1600 | 1700 | 1650 | 1710 | |
Weight | KG | 73 | 95 | 128 | 172 | 300 | 350 | 750 | 850 | 950 | 1080 | 1360 |
Air-cooled chiller is a common industrial cooling equipment with the following advantages:
Independent cooling system: The air-cooled chiller adopts an independent air cooling system and does not require additional cooling water sources or cooling towers. This makes installation and operation relatively simple, saving installation and maintenance costs and space.
Wide range of applications: Air-cooled chillers are suitable for various industrial applications, including plastic processing, refrigeration and air conditioning systems, machining, printing and paper making. They provide reliable cooling for different equipment and processes.
High efficiency and energy saving: The air-cooled chiller adopts air cooling method and uses forced fans to circulate the air and take away the heat. Compared to traditional water-cooled systems, they do not require additional water pumps and cooling towers, thus saving energy and operating costs.
Flexibility and mobility: Since they do not need to be connected to an external cooling water source, air-cooled chillers are more flexible and can be moved to different locations more easily. This is useful for applications that require movement or changes in work location.
Easy maintenance: Compared with water cooling systems, air-cooled chillers are easier to maintain. There is no need to deal with problems such as scale, water treatment and water pump maintenance, reducing the complexity and cost of maintenance work.
Small footprint: Air-cooled chillers have a relatively small footprint as they do not require a cooling tower and water cooling system. This is very advantageous when space is limited.
However, it should be noted that air-cooled chillers may be slightly less efficient than water-cooled systems in heat dissipation efficiency, especially in high-temperature environments. In addition, since air cooling requires the use of fans, noise and vibration may occur. Therefore, when selecting cooling equipment, it is necessary to comprehensively consider the advantages and disadvantages based on specific needs and process requirements, and weigh various factors.
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: What's your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .
The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Send inquiry to us or Call us.