| Customization: | Available |
|---|---|
| After-sales Service: | 7 X 24 Hours |
| Warranty: | 15 Months |
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A plastic processing chiller is a type of industrial chiller specifically designed to cool the machinery used in plastic processing applications. These chillers help maintain optimal operating temperatures for plastic injection molding machines, extruders, blow molding machines, and other plastic processing equipment.
The chiller's primary function is to remove heat generated during the plastic processing process, ensuring the machinery operates efficiently and reliably. It works by circulating chilled water or a refrigerant through the machine's cooling circuit, absorbing heat and then dissipating it through a cooling tower or air-cooled condenser.
The capacity of a plastic processing chiller is often measured in tons. In your case, you mentioned a 30-ton air-cooled industrial plastic machine chiller. This means the chiller has a cooling capacity of 30 tons, indicating its ability to remove 12,000 British thermal units (BTUs) of heat per hour.
Air-cooled chillers use ambient air to cool the refrigerant in the condenser, eliminating the need for a separate cooling tower and water supply. They are commonly used when water availability or cost is a concern.
Plastic processing chillers play a crucial role in the plastics, rubber, and packaging industries as they help maintain stable temperatures and improve product quality. By effectively managing the heat generated during the plastic processing process, these chillers contribute to the overall efficiency and productivity of the operation.
30Ton air cooled screw chiller is widely used in plastic injection moulding machine cooling and rubber production cooling water system. Plastic Packing machine cooling water system.
Features of air cooled screw chiller for plastic industry:
Air cooled screw chillers for the plastic industry typically come with several key features and specifications to ensure efficient and effective cooling of plastic processing equipment. Some of the common features include:
Cooling Capacity: Air cooled screw chillers are available in various cooling capacities, typically ranging from a few tons to several hundred tons, depending on the scale of the plastic processing operation.
Screw Compressor: These chillers are equipped with a screw compressor, which provides a continuous and stable flow of refrigerant for cooling. Screw compressors are known for their reliability and energy efficiency.
Air Cooling System: Unlike water-cooled chillers, air cooled chillers rely on ambient air to dissipate heat and maintain the desired temperature. They are equipped with fans and heat exchangers that help transfer heat from the refrigerant to the surrounding air.
Multiple Refrigeration Circuits: To ensure redundancy and improve reliability, air cooled screw chillers often have multiple refrigeration circuits. If one circuit malfunctions, the others can continue to operate, minimizing downtime.
Intelligent Controls: These chillers feature advanced control systems that enable precise temperature control, monitoring, and adjustment. They often come with user-friendly interfaces for easy operation and troubleshooting.
Compact Design: Air cooled screw chillers are designed to be space-saving and compact, making them suitable for installations in limited areas. The compact design also allows for easier maintenance and access to components.
Energy Efficiency: Manufacturers strive to enhance the energy efficiency of air cooled chillers by incorporating features such as variable speed drives (VSD) for the compressors, which optimize energy consumption based on cooling demand.
Low Noise Operation: Noise reduction features are incorporated into the design of air cooled screw chillers to minimize operational noise levels. This is particularly important in industrial settings where noise pollution needs to be controlled.
Reliable Components: To ensure durability and reliability, high-quality components and materials are used in the construction of air cooled screw chillers. This helps to minimize maintenance requirements and extends the operational lifespan.
Safety Features: Air cooled screw chillers come equipped with safety features such as refrigerant leakage detection, overload protection, and phase reversal protection. These measures help ensure safe and reliable operation.
It's important to note that specific features may vary depending on the manufacturer and the model of the air cooled screw chiller. It's recommended to consult with chiller suppliers or manufacturers to determine the most suitable chiller for your specific plastic processing needs.
The air cooled screw chiller system assures the stable chilled water supply. The air chilling system functions well in industrial applications such as the cooling of production process lines in manufacturing plants, as well as in air conditioning.
OUMAL air cooled screw chiller adopts branded screw type compressor with low noise & vibration, which provides superior performance while lowering energy consumption and dramatically reducing noise levels. High efficient copper condenser and evaporator are made with fined copper tube for heat exchange. Also famous control components ensure stability, durability and reliability. OUMAL air cooled screw chiller systems comes with Eco-friendly R- 407c refrigerant able to delivery excellent performance at high ambient temperature condition. In a word, OUMAL air cooled screw chiller unit features high cooling capacity from 30Ton to 500Ton , but these air screw chillers comes with compact size, easy operation and maintenance.
Screw chiller systems by air cooled with various cooling capacity are available in many models. Just see following specifications for the air screw chiller systems, or just contact us with your cooling requirements and our engineer will diagnose and select suitable models as per your needs.
Compressor features:
• New screw type compressor with 20%-30% higher in efficiency.
• Cooling capacity control available at four steps (100%-75%-50%-25%), three steps (100%-66%-33%) or no steps control system.
• High efficiency, low noise and vibration, easy to install.
• Environmental protection refrigerant R134a, R407c available.
Control operation system:
• SIEMENS PLC program control system, human-computer interface with big LED touch panel, running state displaying in multi-language, and self-diagnosis for easy operation and supervision.
• Extended industrial interface, convenient for being computer monitor via network.
Completely safety protection function:
• Multisafety protection by high and low pressure, compressor overheating, overloading, over temperature, flow switch, phase sequence, phase-missing, exhaust overheating and anti-freezing.
An air cooled screw chiller is a type of refrigeration system used for cooling applications. It uses a screw compressor as the main component to circulate the refrigerant and remove heat from the system. Unlike water cooled chillers that require a separate cooling water source, air cooled screw chillers use ambient air as the cooling medium.
The application of air cooled screw chillers is wide-ranging and can be found in various industries and processes, including:
Commercial Buildings: Air cooled screw chillers are commonly used in office buildings, hotels, shopping malls, and other commercial facilities for air conditioning and HVAC (Heating, Ventilation, and Air Conditioning) applications.
Industrial Processes: They are utilized in industrial processes that require cooling, such as plastic manufacturing, rubber processing, metalworking, pharmaceutical production, food and beverage processing, and chemical manufacturing.
Data Centers: Air cooled screw chillers can provide cooling for data centers to maintain optimal temperatures for servers and sensitive electronic equipment.
Power Plants: They may be used for cooling in power generation plants, specifically for cooling turbine generator units and other equipment.
Hospitals: Air cooled screw chillers play a crucial role in providing cooling for critical areas in hospitals, such as operating rooms, laboratories, and medical equipment rooms.
Event Venues: They are frequently employed in convention centers, concert halls, and stadiums to maintain comfortable temperature conditions for large gatherings.
Air cooled screw chillers offer advantages such as simplified installation (no need for a separate cooling tower or water source), reduced water consumption, flexibility in installation locations, and ease of maintenance. However, they generally have slightly lower cooling capacity compared to water cooled chillers and may be affected by ambient temperature and air quality.
| Item Model | OMC-100ADH | OMC-120ADH | OMC-150ADH | OMC-170ADH | OMC-200ADH | OMC-240ADH | ||
| Cooling Capacity | kcal/h | 282080 | 302376 | 404200 | 477988 | 562268 | 658416 | |
| KW | 328 | 351.6 | 470 | 555.8 | 653.8 | 765.6 | ||
| Ton | 93.3 | 100.0 | 133.6 | 158.0 | 185.9 | 217.7 | ||
| Btu/h | 1119454 | 1200000 | 1604096 | 1896928 | 2231399 | 2612969 | ||
| Input Power | KW | 99.4 | 112.6 | 152.2 | 179 | 210.4 | 238.4 | |
| Max.running Current | A | 242 | 264 | 342 | 394 | 464 | 554 | |
| Power | 3PH-380V/415V 50Hz (3PH-220V/440V 60Hz ) | |||||||
| Refrigerant | Type | R22 ( R407C ) | ||||||
| Charge quantity | kg | 70 | 84 | 106 | 120 | 140 | 170 | |
| Control Mode | Expansion Valve | |||||||
| Compressor | Type | Semi-Hermetic Screw | ||||||
| Power | KW | 46.1 x 2 | 51.9 x 2 | 69.9 x 2 | 81.7 x 2 | 96.2 x 2 | 109.4 x 2 | |
| Start-up Mode | Y-△ | |||||||
| Capacity control | % | 0-25-50-75-100 (0-33-66-100) | ||||||
| Evaporator | Type | Shell and tube | ||||||
| Chilled water flow | m3/h | 56.4 | 60.5 | 80.8 | 95.6 | 112.5 | 131.7 | |
| Pipe Diameter | lnch | 3" | 3" | 3" | 3" | 4" | 4" | |
| Condenser | Type | Air cooled high-efficient inner threaded copper-tubing aluminum fin type | ||||||
| Fan | Type | Low noise outer rotor | ||||||
| Power | KW | 7.2 | 8.8 | 12.4 | 15.6 | 18 | 19.6 | |
| Cooling air flow | m3/h | 100000 | 120000 | 150000 | 170000 | 200000 | 240000 | |
| Safety Protection | compressor over heat protection, over load protection,high and low pressure protection,reversed and lacking phase protection, anti-freezing protection, flow switch | |||||||
| Dimension | Length | mm | 4000 | 4800 | 6200 | 6800 | 7800 | 8400 |
| Width | mm | 1950 | 1950 | 2000 | 2000 | 2000 | 2000 | |
| Height | mm | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | |
| Net Weight | kg | 2860 | 3250 | 4200 | 4450 | 4850 | 5300 | |
| Running Weight | kg | 3020 | 3460 | 4430 | 4680 | 5120 | 5630 | |
Air-cooled screw chiller is a common industrial cooling equipment with the following advantages:
Air cooled screw chiller cooling capacity various from 100KW to 800KW. Air cooled screw chillers have several advantages:
No water requirement: Unlike water cooled chillers, air cooled screw chillers do not require a constant water supply or a cooling tower. This eliminates the need for water treatment and reduces water consumption and costs.
Easy installation: Air cooled screw chillers are relatively easy to install since they do not require a separate cooling water system. This simplifies the installation process and reduces the overall installation costs.
Flexibility in location: Air cooled screw chillers can be installed in various locations since they do not rely on a nearby water source. This makes them suitable for buildings or industrial facilities where water availability is limited or difficult to access.
Lower maintenance costs: Air cooled screw chillers typically have lower maintenance costs compared to water cooled chillers. They don't require regular cleaning or maintenance of cooling towers, condenser tubes, or water treatment systems, which can save both time and money.
Efficient operation: Air cooled screw chillers are designed with advanced screw compressors that provide efficient cooling performance. They can handle high heat loads and offer precise temperature control, ensuring optimal operation and energy efficiency.
Space saving: Air cooled screw chillers do not require a separate cooling tower, reducing the overall space requirements. This makes them suitable for installations where space is limited or where the use of a cooling tower is not feasible.
Environmental friendliness: Air cooled screw chillers have a lower environmental impact compared to water cooled chillers. They do not consume large amounts of water or require chemicals for water treatment, reducing water consumption and the risk of water pollution.
Overall, air cooled screw chillers offer advantages such as easy installation, flexibility in location, lower maintenance costs, efficient operation, space savings, and environmental friendliness. These factors make them a preferred choice for various cooling applications.
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: What's your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .
The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Send inquiry to us or Call us.
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