| Customization: | Available |
|---|---|
| After-sales Service: | 7X 24 Hours |
| Warranty: | 15 Months |
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Screw Compressor Type Low Temp Water Cooled Glycol Chiller for Chemical Industry Plant
A glycol chiller, also known as a glycol cooling system or glycol refrigeration system or low temperature chiller system, is a type of chiller specifically designed to cool and maintain stable temperatures in various industrial processes, including those in the chemical industry.
The main component of a glycol chiller is the refrigeration system, which consists of a compressor, condenser, expansion valve, and evaporator. The chiller uses a mixture of water and glycol (usually ethylene or propylene glycol) as the cooling medium. The glycol acts as an antifreeze and prevents the water from freezing in colder temperatures.
The glycol chiller system circulates the glycol-water mixture through the process equipment or heat exchangers to absorb heat and maintain the required temperature. The heated glycol is then pumped to the chiller unit where it is cooled down in the refrigeration system and recirculated back to the process equipment.
The advantages of using a glycol chiller in the chemical industry include:
Temperature control: Glycol chillers provide precise and accurate temperature control, ensuring consistent process conditions and product quality.
Freeze protection: The use of glycol prevents the water from freezing in low-temperature environments, allowing for reliable operation even in cold climates.
Corrosion protection: Glycol solutions have inherent corrosion inhibitors, protecting process equipment from corrosion and extending their lifespan.
Heat transfer efficiency: Glycol has excellent heat transfer properties, allowing for effective heat removal from the process equipment.
System flexibility: Glycol chillers can be easily integrated into existing chemical processes and can be customized to meet specific cooling requirements.
Safety: Glycol has a higher flashpoint than water, making it a safer option for industrial cooling applications.
Energy efficiency: Glycol chillers are designed to operate efficiently, minimizing energy consumption and operating costs.
Overall, glycol chillers play a crucial role in maintaining optimal process temperatures in the chemical industry, ensuring efficient and reliable operation of various equipment and processes.
A water-cooled screw chiller is a type of chiller used for cooling applications that require a large cooling capacity. It is specifically designed to remove heat from industrial processes or air conditioning systems by circulating chilled water through the system.
Here are some key features and advantages of water-cooled screw chillers:
Cooling System: Water-cooled screw chillers utilize a refrigeration system that consists of a compressor, evaporator, condenser, and expansion valve. The compressor compresses the refrigerant, which then flows through the evaporator where it absorbs heat from the process or the air conditioning system. The heated refrigerant is then sent to the condenser, where it releases heat to the cooling water. The water is circulated and cooled in a separate water loop.
High Cooling Capacity: Water-cooled screw chillers are capable of providing high cooling capacities, making them suitable for large-scale applications that require significant cooling capacity. They can handle a wide range of cooling loads and maintain precise temperature control.
Energy Efficiency: Water-cooled screw chillers typically have better energy efficiency compared to air-cooled chillers. The water-cooled design allows for efficient heat transfer to the cooling water, resulting in lower energy consumption. Additionally, water-cooled chillers often have variable speed drive compressors that can optimize energy usage based on the cooling load.
Low Noise Levels: Water-cooled screw chillers tend to produce lower noise levels compared to air-cooled chillers. The condenser, which is the component generating most of the noise, is located in a separate area with the cooling tower or other water-cooling equipment, effectively reducing noise in the immediate surroundings.
Space Requirement: Water-cooled screw chillers typically require a dedicated cooling tower or external water source for heat dissipation. This design allows for smaller physical footprint compared to air-cooled chillers, which need space for the condenser fan unit.
Reliable Operation: Water-cooled screw chillers are known for their reliable operation and long service life. They are designed for continuous operation and can withstand high ambient temperatures and operating pressures. Regular maintenance and water treatment are essential to ensure efficient and reliable performance.
It's important to note that water-cooled screw chillers require a water source and proper water treatment to prevent scaling, corrosion, and biological growth. They are commonly used in industrial processes, data centers, large commercial buildings, and other applications that demand high cooling capacity and efficiency.
The working principle of the water cooled screw chiller is: When the unit is refrigerated, the compressor sucks the low-temperature and low-pressure refrigerant in the evaporator into the cylinder. After the compressor performs work, the refrigerant vapor is compressed into high-temperature and high-pressure gas.
Enter the condenser through the exhaust pipe. The high-temperature and high-pressure refrigerant gas exchanges heat with the cooling water in the condenser, and transfers the heat to the cooling water, while the refrigerant gas is condensed into a high-pressure liquid. The high-pressure liquid from the condenser enters the evaporator after being throttled and pressure-reduced by the thermal expansion valve. In the evaporator, the low-pressure liquid refrigerant absorbs the heat of the chilled water and vaporizes, so that the chilled water is cooled down and becomes the required low-temperature water. The vaporized refrigerant gas is sucked in by the compressor again for compression, and discharged into the condenser, so that it goes round and round, and circulates continuously, so as to realize the cooling of the chilled water.
The chilled water from the unit enters the indoor fan coils, variable air volume air conditioners and other terminal devices, and exchanges heat with convection air indoors. In this process, the water absorbs the heat of the indoor air (dissipates heat to the indoor air). While the temperature rises, the indoor air temperature drops after passing through the indoor heat exchanger, and is driven by the fan to send it into the room, thereby reducing the indoor air temperature, and the chilled water after the temperature rises reenters the unit under the action of the water pump. Circulation, so as to achieve the purpose of continuous refrigeration.
:Temperature control 5ºC to 35ºC
:Shell and tube evaporator and condenser
:Famous Brand semi-hermetic screw compressor
:Optional refrigerant R134a,R407c and R404a
:high quality Electrical Components
:PLC/ Touch Screen Control Panel
:No water tank, connect an external water tank
:Need to connect a cooling tower
:Safety protection devices of whole screw chiller
:All models and cooling capacity available
Compressor features:
•New screw type compressor with 20%-30% higher in efficiency.
•Cooling capacity control available at four steps (100%-75%-50%-25%), three steps (100%-66%-33%) or no steps control system.
•High efficiency, low noise and vibration, easy to install.
•Environmental protection refrigerant R134a, R407c available.
Control operation system:
•SIEMENS PLC program control system, human-computer interface with big LED touch panel, running state displaying in multi-language, and self-diagnosis for easy operation and supervision.
•Extended industrial interface, convenient for being computer monitor via network.
Completely safety protection function:
•Multi-safety protection by high and low pressure, compressor overheating, overloading, over temperature, flow switch, phase sequence, phase-missing, exhaust overheating and anti-freezing.
Specification:
| Item Model | OMC-80WDL | OMC-100WDL | OMC-120WDL | OMC-140WDL | OMC-170WDL | OMC-200WDL | OMC-240WDL | OMC-280WDL | OMC-300WDL | OMC-320WDL | OMC-360WDL | |||
| Norminal cooling capacity | Temp | -10ºC | 143.4 | 188.2 | 205 | 249.8 | 310 | 373.8 | 445.4 | 531.8 | 561.6 | 614.8 | 691.4 | |
| -20ºC | 98.8 | 128.4 | 142 | 171 | 220 | 255.8 | 304.2 | 361.6 | 381.6 | 422.2 | 470.8 | |||
| -30ºC | 61.6 | 80.2 | 88.6 | 106.8 | 139.0 | 159.8 | 190.0 | 225.8 | 238.4 | 263.8 | 294.0 | |||
| Input Power | KW | 71.4 | 90.8 | 101.6 | 118.8 | 143 | 176 | 209.6 | 247.6 | 261.4 | 290.8 | 324.8 | ||
| Power Supply | 3PH-380V/415V 50HZ(220V/440V 60HZ)) | |||||||||||||
| Refrigerant | Type | R22 (R404A) | ||||||||||||
| Control Mode | Expansion Valve | |||||||||||||
| Compressor | Type | Semi-Hermetic Screw | ||||||||||||
| Power | KW | 71.4 | 90.8 | 101.6 | 118.8 | 143 | 176 | 209.6 | 247.6 | 261.4 | 290.8 | 324.8 | ||
| Start-up Mode | Y-△ | |||||||||||||
| Capacity Control | % | 0-25-50-75-100 (0-33-66-100) | ||||||||||||
| Evaporator | Type | Temp | Shell and Tube | |||||||||||
| Chilled water flow | -10ºC | m3/h | 24.7 | 32.4 | 35.3 | 43.0 | 53.3 | 64.3 | 76.6 | 91.5 | 96.6 | 105.7 | 118.9 | |
| -20ºC | 17.0 | 22.1 | 24.4 | 29.4 | 37.8 | 44.0 | 52.3 | 62.2 | 65.6 | 72.6 | 81.0 | |||
| -30ºC | 10.6 | 13.8 | 15.2 | 18.4 | 23.9 | 27.5 | 32.7 | 38.8 | 41.0 | 45.4 | 50.6 | |||
| Pipe Diameter | Inch | 4" | 4" | 4" | 5" | 5" | 6" | 6" | 6" | 6" | 6" | 8" | ||
| Condenser | Type | Shell and Tube | ||||||||||||
| Cooling water flow | m3/h | 37.1 | 48.0 | 52.6 | 63.2 | 77.7 | 94.3 | 112.3 | 133.6 | 141.1 | 155.2 | 174.2 | ||
| Pipe Diameter | Inch | 4" | 4" | 4" | 5" | 5" | 6" | 6" | 5" x 2 | 5" x 2 | 5" x 2 | 6" x 2 | ||
| Safety Protection | Compressor over temperature protection, over load protection, high and low pressure protection, anti-freezing protection, reversed and lacking phase protection, fusible blug, flow switch | |||||||||||||
| Dimension | Length | mm | 2750 | 2750 | 2750 | 2750 | 3460 | 3460 | 3460 | 3750 | 3750 | 3750 | 4230 | |
| Width | mm | 1050 | 1050 | 1050 | 1050 | 1250 | 1350 | 1550 | 1320 | 1320 | 1320 | 1580 | ||
| Height | mm | 1600 | 1600 | 1730 | 1730 | 1730 | 1760 | 1820 | 2150 | 2150 | 2150 | 2230 | ||
| Net Weight | kg | 1760 | 1920 | 2230 | 2500 | 2650 | 1950 | 3160 | 4230 | 4360 | 4730 | 5380 | ||
| Running Weight | kg | 1980 | 2200 | 2470 | 2760 | 2890 | 3180 | 3400 | 4480 | 4600 | 4980 | 5600 | ||
Water-cooled screw chillers are widely used in various industries for their efficient cooling capabilities. Some common applications of water-cooled screw chillers include:
Air Conditioning: Water-cooled screw chillers are often used in large commercial buildings, such as shopping malls, hotels, office complexes, and hospitals, to provide central air conditioning. They can cool the air and maintain a comfortable indoor temperature in a cost-effective and energy-efficient manner.
Industrial Processes: Many industrial processes require precise temperature control to ensure product quality, improve process efficiency, or maintain equipment operation. Water-cooled screw chillers are utilized in industries such as food and beverage, pharmaceuticals, plastics, chemical processing, printing, and automotive manufacturing to cool process equipment and control temperatures during production.
Data Centers: Data centers generate a significant amount of heat due to the high-density racks of servers and networking equipment. Water-cooled screw chillers are used to remove heat from data center facilities and maintain proper cooling for the equipment, ensuring optimal performance and preventing overheating.
Power Generation: Power plants and electricity generation facilities often need cooling systems to remove heat from equipment, such as gas turbines, steam turbines, and generators. Water-cooled screw chillers are employed to extract heat and maintain the operating temperature of critical components, ensuring efficient and reliable power generation.
Refrigeration: Water-cooled screw chillers also find applications in refrigeration systems, such as cold storage warehouses, food processing facilities, and supermarkets. They provide the necessary cooling to preserve perishable goods and maintain low temperatures for storage and distribution.
Water-cooled screw chillers offer effective and efficient cooling solutions for a wide range of applications, providing precise temperature control, energy efficiency, and reliable operation in various industries.
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: What's your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .
The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Send inquiry to us or Call us.
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