50ton -100ton Large Capacity Industrial Cooling Air Cooled Screw Chiller for Industrial Application

• Customization: Available
• After-sales Service: 7 X 24 Hours
• Warranty: 15 Months
• Model NO.: OMC-100ASH
• Cooling Method: Air-cooled
• Unit Structure: Integral
• Selected Voltage: 380V/50HZ
• Compressor Number: 1
• Noise Level: Low
• Application Fields: Food Processing
• Application Machine: CNC Machine Tools
• Condition: New
• Refrigerant: R22/R407c/R404A/R410A
• Compressor Brand: Hanbell
• Cooling Capacity: 400kw
• Compressor Type: Semi-Hermetic Screw Type
• Delivery Time: 20-30 Working Days
• Evaporator Type: Shell and Tube
• Transport Package: Plywood Package
• Specification: 100HP
• Trademark: OUMAL
• Origin: China
• HS Code: 8418692090
• Production Capacity: 5000

Product Description

50Ton -100Ton large capacity Industrial cooling air cooled screw chiller for industrial application
How Air cooled screw chiller works ?

An air-cooled screw chiller is a type industrial water chiller that utilizes a screw compressor to cool the process water. Here's how it works:

1. Compressor: The heart of the chiller is the screw compressor. It consists of two interlocking rotors (usually helical) that compress the refrigerant gas. As the rotors rotate, they reduce the volume of the gas, increasing its pressure and temperature.

2. Refrigerant circulation: The compressed gas is then sent to the condenser, where it releases heat and rejects it to the ambient air. The high-pressure, high-temperature refrigerant gas condenses into a high-pressure liquid.

3. Condenser: In an air-cooled screw chiller, the condenser is cooled by ambient air. It typically contains a series of finned tubes through which the refrigerant flows. Fans blow the ambient air across these tubes, extracting heat from the refrigerant and cooling it down. As a result, the refrigerant condenses into a high-pressure liquid.

4. Expansion valve: The high-pressure liquid refrigerant then passes through an expansion valve, which reduces its pressure and temperature. This conversion from high pressure to low pressure causes the refrigerant to expand and evaporate.

5. Evaporator: The low-pressure refrigerant enters the evaporator, which is the heat exchanger where the process water flows. The refrigerant absorbs heat from the process water, causing it to evaporate and turn into a low-pressure gas.

6. Compressor and cycle: The low-pressure gas returns to the screw compressor to be compressed again, restarting the cycle. The process water, now cooled, is then circulated back to the plastic extrusion machine or any other industrial process that requires cooling.

7. Air-cooled condenser fans: Air-cooled screw chillers have one or more condenser fans that draw ambient air over the condenser coils to facilitate heat transfer. These fans are usually driven by electric motors and can be variable speed or fixed speed, depending on the cooling requirements.

Overall, air-cooled screw chillers are self-contained units that use the ambient air to remove heat from the refrigerant, making them suitable for applications where water availability or cost is a concern. They are commonly used in industrial processes such as plastic extrusion, injection molding, chemical manufacturing, and HVAC applications.

An air cooled screw chiller is a type of refrigeration system used for cooling applications. It uses a screw compressor as the main component to circulate the refrigerant and remove heat from the system. Unlike water cooled chillers that require a separate cooling water source, air cooled screw chillers use ambient air as the cooling medium.

The application of air cooled screw chillers is wide-ranging and can be found in various industries and processes, including:

1. Commercial Buildings: Air cooled screw chillers are commonly used in office buildings, hotels, shopping malls, and other commercial facilities for air conditioning and HVAC (Heating, Ventilation, and Air Conditioning) applications.

2. Industrial Processes: They are utilized in industrial processes that require cooling, such as plastic manufacturing, rubber processing, metalworking, pharmaceutical production, food and beverage processing, and chemical manufacturing.

3. Data Centers: Air cooled screw chillers can provide cooling for data centers to maintain optimal temperatures for servers and sensitive electronic equipment.

4. Power Plants: They may be used for cooling in power generation plants, specifically for cooling turbine generator units and other equipment.

5. Hospitals: Air cooled screw chillers play a crucial role in providing cooling for critical areas in hospitals, such as operating rooms, laboratories, and medical equipment rooms.

6. Event Venues: They are frequently employed in convention centers, concert halls, and stadiums to maintain comfortable temperature conditions for large gatherings.

Air cooled screw chillers offer advantages such as simplified installation (no need for a separate cooling tower or water source), reduced water consumption, flexibility in installation locations, and ease of maintenance. However, they generally have slightly lower cooling capacity compared to water cooled chillers and may be affected by ambient temperature and air quality.

More Pictures of the air cooled screw Water Chiller :


Air-cooled screw chiller product features:

The air cooled screw chiller system assures the stable chilled water supply. The air chilling system functions well in industrial applications such as the cooling of production process lines in manufacturing plants, as well as in air conditioning.

OUMAL   air cooled screw chiller adopts branded screw type compressor with low noise & vibration, which provides superior performance while lowering energy consumption and dramatically reducing noise levels. High efficient copper condenser and evaporator are made with fined copper tube for heat exchange. Also famous control components ensure stability, durability and reliability. OUMAL   air cooled screw chiller systems comes with Eco-friendly R- 407c refrigerant able to delivery excellent performance at high ambient temperature condition. In a word, OUMAL   air cooled screw chiller unit features   high cooling capacity from 30Ton to 500Ton , but these air screw chillers comes with compact size, easy operation and maintenance.

Screw chiller systems by air cooled with various cooling capacity are available in many models. Just see following specifications for the air screw chiller systems, or just contact us with your cooling requirements and our engineer will diagnose and select suitable models as per your needs.

Compressor features:

• New screw type compressor with 20%-30% higher in efficiency.

• Cooling capacity control available at four steps (100%-75%-50%-25%), three steps (100%-66%-33%) or no steps control system.

• High efficiency, low noise and vibration, easy to install.

• Environmental protection refrigerant R134a, R407c available.

Control operation system:

• SIEMENS PLC program control system, human-computer interface with big LED touch panel, running state displaying in multi-language, and self-diagnosis for easy operation and supervision.

• Extended industrial interface, convenient for being computer monitor via network.

Completely safety protection function:

• Multisafety protection by high and low pressure, compressor overheating, overloading, over temperature, flow switch, phase sequence, phase-missing, exhaust overheating and anti-freezing.

Air cooled screw chiller is widely used in plastic industry, electrons, plating, chemical industry, ultrasonic wave cooling,printing and others. This kind of air cooled industrial chillers can preciselycontrol the temperature   requested during industrial processing, and alsoit greatly improved the production efficiency and quality, as well as reducingproduction time. OUMAL air cooled industrial chiller doesn't require coolingtower, which is easy to install and move. Industrial chillers are mainly used in the following areas
1. Chemical industry: such as chillers for electroplating factories, chillers for plastic products factories; food and beverage industry: breweries, pharmaceutical industry, etc.; chemical plants: petrochemical industry, fine chemical manufacturing industry, etc.
2. Mechanical processing manufacturing industry
3. Electronic and electrical industry
4. Automobile manufacturing industry
5. Textile printing and dyeing industry
The 2 Ton Portable air cooled chiller is highly used in plastic molding machines, bottle blowing machines, printing machines.....

Products Specifications

Item                     Model			OMC-100ADH	OMC-120ADH	OMC-150ADH	OMC-170ADH	OMC-200ADH	OMC-240ADH
Cooling Capacity		kcal/h	282080	302376	404200	477988	562268	658416
		KW	328	351.6	470	555.8	653.8	765.6
		Ton	93.3	100.0	133.6	158.0	185.9	217.7
		Btu/h	1119454	1200000	1604096	1896928	2231399	2612969
Input Power		KW	99.4	112.6	152.2	179	210.4	238.4
Max.running Current		A	242	264	342	394	464	554
Power			3PH-380V/415V 50Hz (3PH-220V/440V 60Hz )
Refrigerant	Type		R22 ( R407C )
	Charge quantity	kg	70	84	106	120	140	170
	Control Mode		Expansion Valve
Compressor	Type		Semi-Hermetic Screw
	Power	KW	46.1 x 2	51.9 x 2	69.9 x 2	81.7 x 2	96.2 x 2	109.4 x 2
	Start-up Mode		Y-△
	Capacity control	%	0-25-50-75-100 (0-33-66-100)
Evaporator	Type		Shell and tube
	Chilled water flow	m3/h	56.4	60.5	80.8	95.6	112.5	131.7
	Pipe Diameter	lnch	3"	3"	3"	3"	4"	4"
Condenser	Type		Air cooled high-efficient inner threaded copper-tubing aluminum fin type
Fan	Type		Low noise outer rotor
	Power	KW	7.2	8.8	12.4	15.6	18	19.6
	Cooling air flow	m3/h	100000	120000	150000	170000	200000	240000
Safety Protection			compressor over heat protection, over load protection,high and low pressure protection,reversed and lacking phase protection, anti-freezing protection, flow switch
Dimension	Length	mm	4000	4800	6200	6800	7800	8400
	Width	mm	1950	1950	2000	2000	2000	2000
	Height	mm	2200	2200	2200	2200	2200	2200
Net Weight		kg	2860	3250	4200	4450	4850	5300
Running Weight		kg	3020	3460	4430	4680	5120	5630

 

Air-cooled  screw chiller is a common industrial cooling equipment with the following advantages:
Air cooled screw chiller cooling capacity various from 100KW to 800KW. Air cooled screw chillers have several advantages:

1. No water requirement: Unlike water cooled chillers, air cooled screw chillers do not require a constant water supply or a cooling tower. This eliminates the need for water treatment and reduces water consumption and costs.

2. Easy installation: Air cooled screw chillers are relatively easy to install since they do not require a separate cooling water system. This simplifies the installation process and reduces the overall installation costs.

3. Flexibility in location: Air cooled screw chillers can be installed in various locations since they do not rely on a nearby water source. This makes them suitable for buildings or industrial facilities where water availability is limited or difficult to access.

4. Lower maintenance costs: Air cooled screw chillers typically have lower maintenance costs compared to water cooled chillers. They don't require regular cleaning or maintenance of cooling towers, condenser tubes, or water treatment systems, which can save both time and money.

5. Efficient operation: Air cooled screw chillers are designed with advanced screw compressors that provide efficient cooling performance. They can handle high heat loads and offer precise temperature control, ensuring optimal operation and energy efficiency.

6. Space saving: Air cooled screw chillers do not require a separate cooling tower, reducing the overall space requirements. This makes them suitable for installations where space is limited or where the use of a cooling tower is not feasible.

7. Environmental friendliness: Air cooled screw chillers have a lower environmental impact compared to water cooled chillers. They do not consume large amounts of water or require chemicals for water treatment, reducing water consumption and the risk of water pollution.

Overall, air cooled screw chillers offer advantages such as easy installation, flexibility in location, lower maintenance costs, efficient operation, space savings, and environmental friendliness. These factors make them a preferred choice for various cooling applications.

FAQ:

Q1: Could you help us to recommend the model for our project?

A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:

1)Cooling capacity;

2)chilled water inlet and outlet temperature

3)chilled water flow

4) Refrigerant;

5) Ambient temperature;

6)Voltage;

7) Be used for what industry?

8)Any other special requirements

 

Q2: How to ensure your product with good quality?

A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.

 

Q3: What's the warranty?

A3: 15 months warranty for free if confirmed by both side damage in the quality reason.

 

Q4: What's your payment term?

A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.

 

Q5: Are you a manufacturer?

A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .

The control box design make the unit safety and stably.

 

Q6: How can i Place an order

 A6: Send inquiry to us or Call us.