Process Cooling Equipment & System for Plastics Application-Plastic Injection Molding Chiller

• After-sales Service: 7 X 24 Hours
• Warranty: 15 Months
• Type: Air-Cooled
• Cooling Method: Air-cooled
• Unit Structure: Integral
• Selected Voltage: 380V/50HZ
• Model NO.: OMC-80ASH
• Compressor Number: 1
• Noise Level: Low
• Application Fields: Plastic
• Application Machine: CNC Machine Tools
• Condition: New
• Refrigerant: R22/R407c/R404A
• Compressor Brand: Panasonic/Copeland
• Cooling Capacity: 200kw-300kw
• Compressor Type: Screw
• Delivery Time: 7-10 Working Days
• Evaporator Type: Tank with Coil / Shell and Tube
• Transport Package: Plywood Package
• Specification: 20HP
• Trademark: OUMAL
• Origin: China
• HS Code: 8418692090
• Production Capacity: 5000

Product Description

process cooling equipment & system for plastics application-plastic injection molding chiller 

An injection molding chiller is a cooling system specifically designed for use with injection molding machines. It provides several advantages that are crucial for the efficient and effective operation of the injection molding process. Here are some key advantages:

1. Temperature control: Injection molding chiller helps maintain precise and consistent temperature control of the mold and the resin being injected into it. This is essential for producing high-quality molded parts with consistent dimensions, surface finish, and mechanical properties.

2. Cycle time reduction: By rapidly cooling the mold, the chiller enables faster cycle times, allowing for increased production efficiency. It helps to solidify the molten plastic more quickly, reducing the cooling time and increasing the overall productivity of the injection molding machine.

3. Energy efficiency: Chiller systems are designed to optimize energy usage by utilizing efficient cooling methods such as refrigeration compression techniques. They are often equipped with features like variable-speed compressors and intelligent controls that adjust the cooling capacity based on the actual demand, leading to energy savings and lower operational costs.

4. System reliability: Injection molding chiller units are built with robust components and advanced monitoring systems to ensure reliable and continuous operation. They have safety mechanisms in place to protect the machine and prevent any potential damage caused by overheating or system failures.

5. Heat removal: The chiller effectively removes the excess heat generated during the injection molding process. This helps prevent overheating of the mold, machinery components, and hydraulic systems, which can lead to premature wear, reduced equipment lifespan, and production disruptions.

6. Process optimization: Chiller units provide the flexibility to adjust cooling parameters to meet the specific requirements of different molds and materials. This allows for the optimization of injection molding parameters, such as cooling time, mold temperature, and cycle time, resulting in improved part quality and reduced scrap rates.

Overall, an injection molding chiller plays a critical role in achieving consistent part quality, improving productivity, ensuring equipment reliability, and optimizing the injection molding process.

The chiller plays a crucial role in the injection molding process by providing consistent cooling to the mold and maintaining the temperature of the plastic material. Here are some key features of a chiller designed for injection molding machines:

1. Cooling Capacity: The chiller should have sufficient cooling capacity to handle the heat generated during the injection molding process. The cooling capacity is typically measured in tons or kilowatts and should be selected based on the specific requirements of the molding machine.

2. Temperature Control: Precise temperature control is essential for achieving consistent and high-quality moldings. The chiller should have accurate temperature control mechanisms, such as digital temperature controllers or thermostats, to maintain the desired temperature within a specified range.

3. Water Flow Rate: The chiller should provide an adequate water flow rate to ensure efficient cooling. Sufficient water flow helps remove heat from the mold quickly and promotes faster cycle times.

4. Energy Efficiency: Energy-efficient chillers help minimize operating costs and reduce environmental impact. Look for chillers that incorporate energy-saving features, such as variable speed compressors or heat recovery systems, to enhance overall efficiency.

5. Condenser Type: Chillers for injection molding machines can have different types of condensers, such as air-cooled or water-cooled. The choice depends on factors like available space, water availability, and local environmental conditions.

6. Compact Design: Space is often a constraint in the manufacturing environment. A compact chiller design allows for easy installation and integration with the injection molding machine, minimizing the footprint and optimizing the use of available space.

7. Reliability and Durability: Injection molding is a continuous and demanding process. The chiller should be built with high-quality components, have robust construction, and be designed for reliability and durability to withstand the rigors of industrial applications.

8. Advanced Controls and Monitoring: Some chillers come with advanced control systems and monitoring features. These can include digital displays, alarms, fault diagnostics, remote access capabilities, and integration with the molding machine's control system for seamless operation.

9. Low Noise Operation: Quiet operation is desirable in a chiller to maintain a comfortable working environment. Look for chillers that have noise-reduction features and low-noise components to minimize noise levels during operation.

10. Service and Support: Consider the availability of service and support from the chiller manufacturer or supplier. Regular maintenance, technical assistance, and prompt response to any issues are essential to keep the chiller running smoothly and minimize downtime.

It's important to consult with a chiller manufacturer or supplier who specializes in injection molding applications to ensure the chiller meets the specific requirements of your injection molding machine and process.

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More Pictures of air cooled Water Chiller :


Air-cooled chiller product features:
1. The compressor of this unit adopts a scroll-type fully enclosed compressor and electronic control components, and is equipped with a condenser and evaporator made of high-efficiency and high-quality copper tubes for heat exchange.

2. Equipped with various safety protection devices, it has stable performance, low noise, long service life and simple operation; it adopts LCD display human-machine interface, which makes operation simple and convenient, and the operating status is clear at a glance.

3. This model adopts a single compressor or multi-compressor combined refrigeration system. The compressors can automatically run alternately according to load changes, balancing the operating hours of each compressor to save energy and extend the service life of the chiller. Energy adjustment is convenient, and partial load is more energy-saving.

4. The whole machine shell has beautiful appearance and compact structure. The operation of the unit can be checked at any time; the unit can provide its own water tank and circulating water pump according to the cooling capacity, without the need for cooling towers and cooling water pumps, making installation and maintenance easy.
Industrial Air cooled chiller is widely used in plastic industry, electrons, plating, chemical industry, ultrasonic wave cooling,printing and others. This kind of air cooled industrial chillers can preciselycontrol the temperature   requested during industrial processing, and alsoit greatly improved the production efficiency and quality, as well as reducingproduction time. OUMAL air cooled industrial chiller doesn't require coolingtower, which is easy to install and move. Industrial chillers are mainly used in the following areas
1. Chemical industry: such as chillers for electroplating factories, chillers for plastic products factories; food and beverage industry: breweries, pharmaceutical industry, etc.; chemical plants: petrochemical industry, fine chemical manufacturing industry, etc.
2. Mechanical processing manufacturing industry
3. Electronic and electrical industry
4. Automobile manufacturing industry
5. Textile printing and dyeing industry
The 2 Ton Portable air cooled chiller is highly used in plastic molding machines, bottle blowing machines, printing machines.....

Products Specifications

Model           Item			OMC-1A	OMC-2A	OMC-3A	OMC-5A	OMC-8A	OMC-10A	OMC-15A	OMC-20A	OMC-25A	OMC-30A	OMC-40A
Cooling Capacity		KW	2.7	5.4	8.1	13.5	21.6	27	40.5	54	67.5	81	108
		Kcal/h	2322	4644	6966	11610	18576	23220	34830	46440	58050	69660	92880
		Ton	0.8	1.5	2.3	3.8	6.1	7.7	11.5	15.4	19.2	23.0	30.7
		Btu/h	9215	18430	27645	46075	73720	92150	138225	184300	230375	276451	368601
Input Power		KW	1.4	2.1	2.8	5	7.3	9.2	14	18	22	28	36
Power supply			1PH-220V  50Hz		3PH-380V  50Hz
Temperature Range		ºC	5-35
Refrigerant	Type		R22(R407C/R410A/R134A)
Compressor	Control Mode		Capillary				Expansion Valve
	Type		Piston Type / Scroll Type
	Power	KW	0.75	1.5	2.2	4	6	7.5	11	15	18.5	22	30
Chilled water	Tank Volume	L	25	30	60	65	150	180	300	400	400	540	630
	Tank Material		SUS304 Stainless Steel
	Pipe Diameter	inch	1/2	3/4	3/4	1	1-1/2	1-1/2	2	2	2-1/2	2-1/2	3
Pump	Lift		20	20	20	20	20	20	20	20	20	20	20
	Power		0.37	0.37	0.37	0.75	1.1	1.5	1.5	2.2	2.2	4	4
Evaporator	Type		Tank with coil(Shell and Tube)
	Chilled Water Flow	m³/h	0.5	0.9	1.4	2.3	3.7	4.6	7.0	9.3	11.6	13.9	18.6
Condenser	Type		High efficiency copper condensing coil with Aluminum+Spiral axial flow fan
	Cooling Air Flow	m³/h	1000	2000	3000	5000	8000	10000	15000	20000	25000	30000	40000
Safety Protection			Compressor overheating protection, over-current protection, high and low pressure protection, over-temperature protection, flow protection, reversed and lacking phase protection, exhaust overheating protection.
Dimension	Length	mm	680	770	1000	1120	1250	1500	2080	2100	2100	2300	2430
	Width	mm	420	500	480	530	680	770	780	850	850	930	1185
	Height	mm	850	950	1100	1200	1350	1400	1650	1600	1700	1650	1710
Weight		KG	73	95	128	172	300	350	750	850	950	1080	1360

Air-cooled chiller is a common industrial cooling equipment with the following advantages:

Independent cooling system: The air-cooled chiller adopts an independent air cooling system and does not require additional cooling water sources or cooling towers. This makes installation and operation relatively simple, saving installation and maintenance costs and space.

Wide range of applications: Air-cooled chillers are suitable for various industrial applications, including plastic processing, refrigeration and air conditioning systems, machining, printing and paper making. They provide reliable cooling for different equipment and processes.

High efficiency and energy saving: The air-cooled chiller adopts air cooling method and uses forced fans to circulate the air and take away the heat. Compared to traditional water-cooled systems, they do not require additional water pumps and cooling towers, thus saving energy and operating costs.

Flexibility and mobility: Since they do not need to be connected to an external cooling water source, air-cooled chillers are more flexible and can be moved to different locations more easily. This is useful for applications that require movement or changes in work location.

Easy maintenance: Compared with water cooling systems, air-cooled chillers are easier to maintain. There is no need to deal with problems such as scale, water treatment and water pump maintenance, reducing the complexity and cost of maintenance work.

Small footprint: Air-cooled chillers have a relatively small footprint as they do not require a cooling tower and water cooling system. This is very advantageous when space is limited.

However, it should be noted that air-cooled chillers may be slightly less efficient than water-cooled systems in heat dissipation efficiency, especially in high-temperature environments. In addition, since air cooling requires the use of fans, noise and vibration may occur. Therefore, when selecting cooling equipment, it is necessary to comprehensively consider the advantages and disadvantages based on specific needs and process requirements, and weigh various factors.

FAQ:

Q1: Could you help us to recommend the model for our project?

A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:

1)Cooling capacity;

2)chilled water inlet and outlet temperature

3)chilled water flow

4) Refrigerant;

5) Ambient temperature;

6)Voltage;

7) Be used for what industry?

8)Any other special requirements

 

Q2: How to ensure your product with good quality?

A2: All our products with CE certificate. And use the well-know brand compressors and refrigeration accessories . All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users.

 

Q3: What's the warranty?

A3: 15 months warranty for free if confirmed by both side damage in the quality reason.

 

Q4: What's your payment term?

A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.

 

Q5: Are you a manufacturer?

A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance .

The control box design make the unit safety and stably.

 

Q6: How can i Place an order

 A6: Send inquiry to us or Call us.